NEWTOP-5000D8

Mechanical Behavior

The NEWTOP-5000D8 high speed intelligent paper cup machine is a newly launched generation of paper container forming equipment. Its transmission system uses a distributed design with 4-axis drive, and the turntable drive can be optionally equipped with either a direct drive motor or a mechanical indexing mechanism. The actuating mechanism combines rotary paper suction with a linear feeding system, a cup-forming mechanism driven by servo and ultrasonic with a cup-clamping setup, an 11-station cup bottom forming turntable, and an 8-station cup rim forming turntable in a dual-turntable layout, achieving multiple processes from sheet material to finished cup. The curling system uses a two-step process with pre-curling and final curling to ensure consistent cup rim dimensions and perfect roll lines. Transmission parts use spray lubrication. The actuating mechanisms and transmission system are separated by large panels for easy cleaning and maintenance. The electrical control system features motion control PLCs with encoders, full optical tracking, and servo paper feeding. The exterior has a sheet metal body with mesh doors to improve overall cooling and operational safety.

Intelligent Control System

1, Multi-model frame. Use the simple window prompt to guide, select the set model.

2, Flexible parameter settings. You can back up, restore, or restore a parameter to a factory. You can also modify the parameters manually in detail.

3, Flexible encoder origin settings and direction automatic settings and fault self-test. Encoder hardware installation does not need to consider the location, you can simply set the software.

4, Automatically configure the parking bit, less than one lap fast low down. When configured, the machine automatically calculates the inertia distance of the machine, at least one step faster than the position after deceleration.

5, The system of key station sensor signal automatic calculation and identification. Through a simple operation to start the button can be encountered in forming failure, the system automatically tracking the signal according to the sensor, the mold quickly stopped in the middle of the two heaters.

6, Stop the cup automatically removed. After the machine stops abnormally, the system will automatically remove the heater and the bracket position due to the heater burned and the adhesive is not strong cup.

7, Heating system intelligent temperature control. Through the PLC PID control temperature, the user simply select the paper manufacturer, weight, single / double PE, the system will automatically set the corresponding target temperature, and the machine speed changes when the target temperature automatically adjusted. The user can also customize the target temperature control curve.

8, Visual system flaw detection. Automatic identification of paper cup shape, internal, bottom flaws, automatic removal. Unique algorithm, light gray stain recognition is accurate and stable. A key to quickly set the parameters, but also can modify each parameter in detail. The system supports internal network monitoring output report.

9, Hardware monitoring system. Plc output points, relays, contactors, plc and touch screen, plc and computer, plc with the expansion of the line real-time monitoring, abnormal alarm in the touch screen prompts the cause of the malfunction. Detailed hardware and software failure information, the user according to the prompts to easily troubleshoot.

10, The system supports remote upgrade. Plc and touch screen through high-speed Ethernet connection, you can modify the plc and touch screen ip address, through NAT or other service providers to remotely upgrade.