Automatic paper cup machine & automatic paper cup forming machine

HIGH SPEED INTELLIGENT PAPER CUP MACHINE

DEBAO-5000S

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这里可以自定义设置

Mechanical Quality Guarantee

1. Mechanical parts are guaranteed for 5 years or production reanches 168 million cups, electrical parts are guaranteed for 1 year;c

2. All parts on forming table are easy to access for maintenance;

3. All parts under forming table are lubricated by oil bath. Oil should be changed every 4-6 months with specified oil.

Production Efficiency
1. Production output is up to 36,000 cups per shift (8 hours), up to 2.8 million cups per month (3 shifts);
2. Percentange of pass is higher than 99% under normal production;
3. One person can handle several machines at the same time.

这里可以自定义设置

Supplier Quality Guarantee

Machine Description

Mechanical Charactor

DEBAO-5000S high speed paper bucket machine is using tabletop layout, which isolates the transmission parts and the forming molds. This layout is convenient for cleaning and for maintenance. The machine use longitudinal shaft transmission structure, barrel indexing cam and gear drive, ensuring stability and accuracy. All transmission and driving parts are running in oil bath. The production speed is up to 50-80/min. depends on size and material. This machine is good for producing paper bowl and bucket.

Double curling station

Mechanical transmission

Bottom heating

Paper feeding guide

Intelligent Control System

All-in-one window control for multi-model machines. By simple window guide to select the set machine model.

Flexible parameter settings. It is easily to back up, restore, or return parameters to factory setting . Parameters can also be modified in detail manually.

Flexible setting for encoder origin, automatic setting for turning direction and fault self-detection. Encoder hardware installation does not need to consider timing, it can be set simply by software.

Automatically configure the stop position, ensure the machine will stop in lower positon less than one working step. During the configuration, the software automatically calculates the speed of the machine and inertia distance. By this function, at least one step faster than the position finding after deceleration.

By simple setting to the system, it will identify signals from sensors of key working station automatically. When faults occured, the system will stop the machine rapidly according to the signal feedback from the sensor, so that the forming mold will stay between two bottom heaters.

Auto reject the stopped cups. Whenever the machine is stopped abnormally, the system will automatically remove those cups stay between bottom heaters and the knurling station due to overheat or poor sealing that will cause leak problem.

Intelligent temperature control. Through the PLC PID control, the user can simply select the paper manufacturer, weight, single / double PE, the system will automatically set the appropriate working temperature. Whenever the machine speed changes, the working temperature will automatically adjusted. The user can also customize the working temperature control curve.

Visual inspection system is for finished product flaw detection. The system will inspect and identify cup rim quality, insects, stain, abnormal bottom forming etc. and will reject disqualified cup automatically. The parameters can simply be set by one click on touch screen, or modify each parameter in detail. The system supports internal network monitoring and output report.

Hardware monitoring system. PLC output points, relays, contactors, PLC and touch screen, PLC and computer, real-time monitoring PLC and all lines of expansions, abnormal alarm in the touch screen shows the cause of fault, detailed failure information of hardware and software, the operator can easily do the troubleshooting.

The system supports remote upgrade. PLC and touch screen can be modified IP address through high-speed Ethernet connection, through NAT or other service providers can upgrade remotely.

Process Layout

HIGH SPEED INTELLIGENT PAPER CUP MACHINE

Model Parameters

DEBAO-5000S	DEBAO-5000C
Weight	Weight
4500 kg	4500kg
Machine encasement dimension	Machine encasement dimension
3.2x1.7x2.35 (collection table 1.23x0.72x1.9)M	3.2x1.7x2.35 (collection table 1.23x0.72x1.9)M
Connecting power	Connecting power
Three-phase 380V, 35KW	Three-phase 380V, 35KW
Compressed air	Compressed air
0.6-0.8MPa, 0.6m³/min	0.6-0.8MPa, 0.6m³/min
Production capacity	Production capacity
50-80 pcs/min	50-80 pcs/min
Paper types	Paper types
Single/double PE PE/PLA	Single/double PE PE/PLA
Paper grammage	Paper grammage
280-400g/㎡	280-400g/㎡
Paper range	Paper range
D1)φ100-145mm (H)50-110mm (D2)φ80-115mm (h)5-10mm	(D1)φ100-130mm (H)110-180mm (D2)φ80-100mm (h)5-10mm
Visual inspection system	Visual inspection system
○	○
Bottom heating	Bottom heating
Assembly●	Assembly●
Long term magazine	Long term magazine
○	○
Control panel	Control panel
7 inches	7 inches
	Note: optional ○Standard●